Babylon.js · Digital Twin Engine

Initializing Digital Twin

Loading asset: Conveyor_Twin_v1.glb

Preparing 3D scene — compiling materials…
Digital Twin for Production Line
Conveyor Production Line — Digital Twin
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Standby
SIM MODE
Production Line

Executive Overview

HiveMQ Cloud
Line Status
Standby
Simulation Mode
Total Units Produced
0 units
Current Shift
Production Rate
0.0 units/min
Real-time moving average
Overall Equipment Effectiveness (OEE)
0.0%
Availability × Performance × Quality
Energy Consumed
0.000 kWh
Accumulated this session
Operating Cost
$0.00
Based on energy & maintenance
AI Analytics

Production Insights & Optimization

Energy Savings
0.0 %
Via Eco-Mode optimization
Carbon Footprint Reduction
0.0 kg CO₂
Compared to baseline
Anomaly Probability
0.8 %
System health score
Remaining Useful Life (RUL)
142.5 d
Days until next required service
System

Event Log

00:00:00System initialized. Ready.
LIVE 3D Interactive Model
Standby
3D canvas renders here
Live Optical Feed
Live Replica Status
Motion
Motor RPM --
Belt Speed -- m/s
Proximity --
Pieces Counted 0
Electrical
Voltage — V
Current — A
Power — kW
Power Factor —
Voltage trend — last 10 readings
Connection Health
Telemetry, commands and events are recorded locally for 24 h.
1 Command

Every button in this group starts the belt immediately. Pick one — the presets drive PWM directly, the setpoint path converts RPM to PWM.

Fixed PWM presets
RPM setpoint
2 Power OFF

The NB2 breaker feeds the entire station. Unlock before switching.

⚠️

OFF immediately cuts AC power to the whole station — motor, sensors and all field equipment de-energise. The motor is e-stopped first, then the breaker opens; both steps require the passphrase.

3 Connection
SIM Philips LED Panel — Physics-Based Digital Twin
Standby
⚛️ Arrhenius thermal aging engine active. Degradation rate = AF(T) = exp(Ea/kB × (1/T_ref − 1/T_j)) where Ea=0.7 eV. Calibrated to real NB2 sensor data: P=430 W, PF=0.6, N=40 lamps.
Real Hardware Calibration
Physics Constants — Philips 15W LED (NB2 Panel)
Rated Power
15 W/lamp
Measured Active Power
10.75 W/lamp
Power Factor (NB2)
0.60 PF
Apparent Power
17.9 VA/lamp
Lamp Count
40 lamps
Total Panel Power
430 W
Rated Lumen Output
1500 lm/lamp
Efficacy
100 lm/W
L70 Lifetime @ 85°C
15,000 h
Thermal Resistance Rth
5.5 °C/W
Activation Energy Ea
0.70 eV
Tj @ nominal load
≈84 °C
⏩
Analytical Time-Jump
Instantly compute Arrhenius degradation over massive timeframes without real-time ticking
hours
Panel Health Index
100.0%
Avg across all 40 lamps
Avg Junction Temp (Tj)
25.0°C
ON lamps only · rated max 85°C
Panel Efficacy
0lm/W
Actual output / active power
Simulated Time
0h
00d 00h elapsed
Lamps Failed
0/ 40
All operational
Total Lumen Output
0klm
Rated max: 60.0 klm
NB2 Panel — Live Visual State 40-Lamp Grid · 5 Rows × 8 Columns
Rated: 430 W V: 220 V AC I/lamp: 0.081 A Color: 2700K
Avg Health
100.0%
Arrhenius degradation
Avg Lumen Output
100.0%
IES LM-80 depreciation
Lamps Failed
0/ 40
Permanent failures
Projected L70
15,000h
Remaining at current Tj
Est. Replacement
—
At L70 threshold
Acceleration Factor
1.00×
vs. rated conditions
Lumen Depreciation

Panel Output vs. Time

t = 0 h
Thermal Model

Junction Temp vs. Time

°C
Arrhenius Degradation

Health Index vs. Time

%
Physics Engine

Simulation Event Log

00:00:00Physics engine ready. Calibrated to Philips 15W LED, 40 lamps, P=430W, PF=0.6 (NB2 sensor data).
Simulation speed 1x
0.1x 100x
AI Analytics

System Optimization

Remaining Useful Life
142.5 d
Predictive maintenance estimate
Anomaly Probability
0.8%
ML anomaly detection score
Efficiency Index
94.2%
Energy efficiency vs. baseline
Next Service
Nominal
Scheduled maintenance window
Energy Optimizer ACTIVE

Intelligent control loop dynamically manages motor PWM to minimize energy consumption while maintaining throughput targets.

AI Recommendation Log
07:18:00Eco-Mode: Activated energy saving profile.
07:18:05Optimizer: Settled at 100 RPM (Peak Efficiency).
07:18:10Advisory: Current belt torque is within normal limits.